For the first time, BASF introduced a particle foam based on a combination of several polyamide 6 grades.
The particle foam excels with a wide range of unique characteristics: high temperature-resistance, outstanding stiffness and strength as well as an excellent chemical resistance, e.g. in contact with fuels, oils and lubricants. Additionally, the closed-cell foam structure offers exceptional compressive strength, a requirement for the use in crash relevant components that are exposed to high mechanical demands. Molded part densities can be adjusted across a wide range of 150 to 600 g/L. Because of this versatility, lightweight applications are possible as well.

“BASF continues its long tradition of developing particle foams. We started this project in close co-operation with our customer and now we are able to successfully produce various prototypes,” said Daniela Longo-Schedel, research engineer at BASF. “Thanks to the temperature stability and adjustable mechanical characteristics, the particle foam is suitable for a wide range of applications. Furthermore, it can be effortlessly processed on conventional EPP-molding machines as well as with innovative water steam free technologies. We are working closely together with our customers to finalize product development.”
